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Introduction:
A carbide internal ID micro custom grooving tool for small hole boring is a precision-engineered cutting tool designed for creating intricate grooves, undercuts, or channels inside tiny bores (typically Ø0.5–5mm) with extreme accuracy. These tools combine grooving and boring capabilities in one rigid carbide body for complex internal machining.
Features:
Parameter | Specification | Custom Options |
---|---|---|
Tool Type | Solid carbide micro grooving/boring combo | Reduced shank, extended reach |
Cutting Diameter | 0.3–3.0mm (standard) | Down to 0.1mm (custom) |
Groove Width | 0.1–2.0mm | Tapered/radial profiles |
Reach (L/D) | 5×D (standard), up to 10×D (custom) | Ultra-deep 15×D versions |
Tolerance | ±0.005mm (standard), ±0.002mm (high-precision) | |
Coatings | TiAlN, AlCrN, DLC, Diamond-like | Medical-grade polished surfaces |
Shank Options | 3mm, 4mm, 6mm | Custom diameters/lengths |
Monolithic Carbide Construction
Zero deflection at L/D ratios up to 10:1
5× longer tool life vs. brazed tools in hardened steels (HRC 60+)
Dual-Function Geometry
Combines grooving + boring in single operation
Ground clearance angles (2°–5°) for internal relief
Chipbreaker Flute Designs
Optimized for micro-chip evacuation (critical in <1mm grooves)
Helix angles 30°–45° for material-specific performance
Coolant Optimization
Through-tool coolant ports (Ø0.3–0.8mm)
80+ bar pressure capability for deep holes
Custom Edge Preps
Honed edges (0.01mm radius) for brittle materials
Sharp edges (R<0.005mm) for non-ferrous metals
1.Medical Implants
Bone screw internal channels (Ø0.8×10mm deep)
Dental abutment retention grooves
2.Aerospace Components
Fuel injector spiral grooves (Ø1.5mm)
Turbine blade cooling holes (Inconel)
3.Micro-Fluidics
Lab-on-chip capillary networks
Drug delivery nozzle geometries
4.Precision Engineering
Watch movement oil reservoirs
Optical fiber alignment features
Detailed Pictures:
Our workshop:
Our Advantages:
1.Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.
2. Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. For inspecting each carbide tools.
3.Highly skilled design team: We are specialized in producing complicated customized carbide tools and we can design the carbide tools according to the work pieces.
4.Fast feedback: We offer 24 hours online service
5.Strict quality control system:
We strictly adhere to a three-stage inspection process for each tool:
Raw material inspection
Semi-finished product inspection after production
Final inspection after coating (pre-shipment check)
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