Changzhou AMG Precision Tool Manufacturing CO., LTD
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PCD Carbide Profiling Milling Tools For Si Aluminium alloys High-Speed Machining
Introduction:
Features:
High Silicon Content (>12% Si) causes rapid tool wear in carbide tools. PCD outperforms due to diamond’s hardness.
High Cutting Speeds (500–5,000+ m/min) possible, improving productivity.
Long Tool Life (5–10x longer than carbide), reducing tool changes.
Superior Surface Finish (Ra < 0.4 µm achievable).
2–6 Flutes (higher flute count for finishing, fewer for roughing).
Helix Angle (30°–45°) for chip evacuation and reduced cutting forces.
Variable Pitch to minimize vibration in high-speed machining.
Ball-Nose PCD for 3D profiling (e.g., aerospace components).
Corner Radius Tools for durability in high-feed machining.
For large-area machining (e.g., engine blocks, cylinder heads).
Multi-tooth designs (e.g., 6–10 inserts) for high MRR (Material Removal Rate).
Aerospace: Machining aluminum fuselage parts, titanium, or CFRP (carbon fiber reinforced polymers).
Automotive: Engine blocks (silicon-aluminum alloys), brake discs, and transmission components.
Electronics: Precision milling of copper, graphite electrodes, or ceramic substrates.
Woodworking/Composites: Cutting abrasive laminates, MDF, or fiberglass.
Detailed Pictures:
Our workshop:
Our Advantages:
1.Advanced grinding machines: All of our grinding machines are WALTER and SAACKE brands.
2. Advanced inspection machines: We have ZOLLER, OMEGA, PG1000, etc. For inspecting each carbide tools.
3.Highly skilled design team: We are specialized in producing complicated customized carbide tools and we can design the carbide tools according to the work pieces.
4.Fast feedback: we offer 24 hours online service
5.Strict quality control system:
We strictly adhere to a three-stage inspection process for each tool:
Raw material inspection
Semi-finished product inspection after production
Final inspection after coating (pre-shipment check)
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