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Medical Carbide Thread Milling Cutter 3mm - 30mm Taper Milling Cutter ASTM F543 Bone Cutting

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Medical Carbide Thread Milling Cutter 3mm - 30mm Taper Milling Cutter ASTM F543 Bone Cutting

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Brand Name :AMG
Certification :ISO9001
Place of Origin :CHINA
Payment Terms :T/T/Credit Card
Name :Carbide Thread Milling Cutter
Number of flute :3
Coating :TiAlN / AlCrN
Application :Stainless steel, titanium, etc
Service :OEM/ODM
Taper angle :1°–10°
Cutting Direction :Right Hand
Cutting Length :3mm-30mm
Flute Type :Spiral
Shank Type :Cylindrical
MOQ :3-10PCS
Packaging Details :Plastic tube
Delivery Time :5-12 working days
Supply Ability :30000-100000pcs per month
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Medical Taper Threading Milling Cutter ASTM F543 Bone Cutting

Introduction:

This specialized taper thread milling cutter is designed for manufacturing bone screws and orthopedic implants compliant with ASTM F543 (Standard Specification for Metallic Medical Bone Screws). It ensures high precision, biocompatibility, and superior surface finish for medical-grade applications.

1. Key Features & Compliance

① ASTM F543 Compliance

  • Designed for cortical and cancellous bone screw threads.

  • Meets dimensional tolerances per ASTM F543 Class 1 (Stainless Steel) & Class 2/3 (Titanium Alloys).

② Taper Thread Geometry

  • Taper Angle: Typically 1°–10° (adjustable per implant design).

  • Thread Profile: Optimized for V-thread or buttress thread (common in bone screws).

  • Pitch Range: 0.5 mm – 2.0 mm (covers most medical screw sizes).

③ Material & Coating

  • Tool Material: Ultra-fine carbide substrate (high wear resistance).

  • Coating: AlCrN (Aluminum Chromium Nitride) or DLC (Diamond-Like Carbon) for:

    • Biocompatibility (FDA-compliant).

    • Extended tool life in titanium (Ti-6Al-4V) and stainless steel (316L).

④ Precision & Surface Finish

  • Thread Accuracy: ±0.005 mm (critical for implant fit).

  • Surface Roughness: Ra ≤ 0.4 µm (minimizes bacterial adhesion).


2. Applications in Orthopedics

Bone Screw Type Thread Design Typical Materials
Cortical Screws Fine, sharp threads 316L Stainless Steel
Cancellous Screws Coarse, deep threads Ti-6Al-4V, PEEK
Locking Screws Self-tapping, dual-lead CoCr Alloys


3. Machining Parameters (Ti-6Al-4V Example)

Parameter Value Range Notes
Cutting Speed (Vc) 15–30 m/min Lower for stainless steel
Feed per Tooth (Fz) 0.02–0.05 mm/tooth Adjust for thread pitch
Coolant MQL (Minimum Quantity Lubrication) or sterile saline Avoids contamination
Tool Life 100–300 holes (varies by material) Monitor wear closely


4. Tool Design Variants

① Single-Profile Taper Mills

  • Fixed taper angle (e.g., 2.5° for dental implants).

  • Best for high-volume production (e.g., spinal screws).

② Adjustable Taper Mills

  • CNC-programmable taper (1°–5° via toolpath).

  • Ideal for R&D & custom implants.

③ Hybrid (Drill + Thread Mill)

  • Combines drilling & threading in one operation (reduces alignment errors).

Detailed Pictures:

Medical Carbide Thread Milling Cutter 3mm - 30mm Taper Milling Cutter ASTM F543 Bone Cutting

Our workshop:

Medical Carbide Thread Milling Cutter 3mm - 30mm Taper Milling Cutter ASTM F543 Bone Cutting

Medical Carbide Thread Milling Cutter 3mm - 30mm Taper Milling Cutter ASTM F543 Bone Cutting

Promotion policy:

To help you experience our premium products, we’re excited to offer the following exclusive promotions for first-time buyers:

1.Free Test Samples

Get free samples (total value ≤ $20 USD) when you cover the international shipping cost.

Perfect for evaluating our product quality and performance risk-free.

2.$50 USD Discount on First Order

New customers can enjoy a $50 discount on the first order of $500 or more.

A great way to start our partnership with extra value!

Other products:

Medical Carbide Thread Milling Cutter 3mm - 30mm Taper Milling Cutter ASTM F543 Bone Cutting

FAQ:

1. Are you a manufacturer or trading company?

We are a professional manufacturer of carbide tools which established in 2017.

2. Which CNC grinding machine do you use?

All of our carbide tools are produced by imported WALTER grinding machines.

3. Which shipping method do you usually use?

We usually send goods by express like FedEx, UPS, DHL, TNT, EMS, ETC.

We also can send products to your shipping agent in China.

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