Changzhou AMG Precision Tool Manufacturing CO., LTD
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DLC coating carbide roughing and finishing end mill router for wood MDF Plywood
Introduction:
Features:
Ultra-Low Friction: Coefficient of friction <0.1 reduces heat buildup in resinous materials
Non-Stick Surface: Prevents pitch/resin adhesion (critical for MDF and plywood glue lines)
Enhanced Hardness: 3,000-4,000 HV (vs. 1,500-2,000 HV for standard carbide)
Chemical Inertness: Resists corrosive compounds in treated wood and adhesives
| Parameter | Specification | Rationale |
|---|---|---|
| Flute Count | 3 flutes | Balances chip load and evacuation |
| Helix Angle | 35°-45° | Reduces harmonic vibration |
| Rake Angle | 12°-15° positive | Aggressive material removal |
| Edge Prep | 0.05-0.1mm hone | Prevents edge chipping |
| Material | RPM | Feed Rate (IPM) | DOC (×D) | WOC (×D) | Chip Load (IPT) |
|---|---|---|---|---|---|
| MDF | 18,000-22,000 | 400-600 | 1.0-1.5 | 0.3-0.5 | 0.008-0.012 |
| Plywood | 16,000-20,000 | 350-500 | 0.8-1.2 | 0.25-0.4 | 0.007-0.010 |
| Hardwood | 14,000-18,000 | 300-450 | 0.6-1.0 | 0.2-0.35 | 0.006-0.009 |
Note: D = Tool Diameter; DOC = Depth of Cut; WOC = Width of Cut
Anti-Vibration Grooves: High-frequency dampening slots (patented designs available)
Hybrid Cutting Edge: Combination of shearing (upper) and scraping (lower) geometry
Thermal Barrier: 2µm AlOx interlayer between DLC and substrate
| Metric | DLC-Coated | Uncoated Carbide | Improvement |
|---|---|---|---|
| Tool Life | 800-1,200 hours | 200-300 hours | 300-400% |
| Surface Ra | 0.8-1.2µm | 1.5-2.5µm | 40-50% |
| Resin Buildup | 0.1mg/hour | 1.2mg/hour | 92% reduction |
Cleaning: Use alkaline-based tool cleaners (pH 9-11) every 8 operating hours
Inspection: Check for micro-chipping with 20× magnification weekly
Reconditioning: Professional edge re-honing recommended after 400 hours
Typical Applications:
Engraving & Detail Work (e.g., signs, inlays).
Plastic & Acrylic Cutting (reduces melting).
MDF & Plywood Routing (clean edges).
PVC & Soft Aluminum (with proper feeds/speeds).
Detailed Pictures:
Our workshop:
Promotion policy:
To help you experience our premium products, we’re excited to offer the following exclusive promotions for first-time buyers:
1.Free Test Samples
Get free samples (total value ≤ $20 USD) when you cover the international shipping cost.
Perfect for evaluating our product quality and performance risk-free.
2.$50 USD Discount on First Order
New customers can enjoy a $50 discount on the first order of $500 or more.
A great way to start our partnership with extra value!
Other products:
FAQ:
1. Are you a manufacturer or trading company?
We are a professional manufacturer of carbide tools which established in 2017.
2. Which CNC grinding machine do you use?
All of our carbide tools are produced by imported WALTER grinding machines.
3. Which shipping method do you usually use?
We usually send goods by express like FedEx, UPS, DHL, TNT, EMS, ETC.
We also can send products to your shipping agent in China.